10 Innovations That Improve Safety in the Crane Industry
While crane safety has always been important, being able to implement workable strategies with additional crane accessories has sometimes driven the conversation. However, a number of innovations in this area within the industry have now become standard, which offers not only greater safety for personnel but an increase in productivity. Listed below are 10 such innovations:
Emergency Brakes – The dangers of a transmission, gearbox or coupling failure could very likely result in a crane losing its load. However, the application of crane parts like disc brakes designed to handle specific speeds helps sharply reduce this prospect. For faster speeds needing higher torque, either the air caliper or hydraulic version is best, but lower speeds demand the caliper disc.
Anti-Current Devices – Working in areas with electrical lines is an ever-present danger and since multiple dangers exist, it makes sense to note a number of these crane accessories. There are insulated boom cages to protect the rigged tip of the boom against incursions by power lines; insulated links help block the hoist line from a current and insulated barriers simply stop contact with a power line.
Outrigger Pads – Using this allows a crane’s load to be extended fully, the opposite which tends to be a regular cause of crane accidents. That’s because it stabilizes the crane, though a major factor in making sure that safety isn’t compromised is the proper leveling of all cribbing and floats.
Boom Stops – The danger of a crane tipping over is something that can take place even when the operator is experienced. By using these devices, there’s no chance that the crane will go past the maximum allowable angle, which eliminates tipping.
Remote/Radio Controls – In the past, industrial cranes used to require operators to be within the equipment itself, a situation that was fraught with potential danger. However, the evolution of this integral piece of equipment now allows remote operation, which allows for greater movement and visibility. This can help more quickly detect if an individual may be in the crane’s path or if potential obstructions exist.
Anti-Two Clock System – When lifting weights and loads, it’s imperative that the attached wires and jibe are protected from breaking off due to overloading situations. In order to eliminate the likelihood of such circumstances developing, installing this system helps notify the crane operator immediately if that situation occurs.
Anti-Collision Control System – Using a tower crane on a construction site can be difficult if the monitoring system in place fails to account for multiple cranes in operation or heads into a forbidden zone. However, with sensors attached to multiple areas, the ground radius of the crane can be determined as well such things as its angle and weight of load.
Optimized Pulley Rope Angles – The danger of a hoist going awry due to a worn out wire hoisting rope has been reduced thanks to this item. That’s because the angles of it are smaller and with smart technology, warnings can be sent when that wear suggests replacement.
Wireless Wind Sensors – Inclement weather sometimes plays havoc with cranes, so wind can be tricky when factoring in safety considerations. That’s why having a wind sensor has become an important part of job sites, with the technology evolved enough to have a wireless version. This often shows the wind speed in digital form and displays visual caution and warning lights and can also be equipped with a horn to allow for the production to immediately stop.
Sway Control – Lifting a load used to offer some precarious moments that put both individuals and the goods involved at risk. In addition, a wearing down of crane parts like the drum and damage to the sheave and rope helped reduce the lifespan of such equipment. However, starting and stopping is better controlled through variable frequency drives that keep movement in this area to a minimum.
Helping provide a source for crane parts and crane accessories is something that makes Craneco Parts and Supply invaluable to the industry, so make sure to contact us today for all your crane needs.
